The following Order Process Standard is
intended to represent minimal standards of performance
for CES member companies. Each member company may also
have its own detailed Order Process Standards that provide
for additional benchmarks or requirements.
The Repair Order Process for non-emergency orders is divided into (8) primary
steps:
1. Initial
Call or Receipt
2. Pickup if required
3. Inspection
4. Quotation
5. Quotation Follow up
6. Order Process
7. Order Closure
8. Customer Follow up
Step 1 - Initial Call - Service Point
Person
The
initial call for service will be taken or made by the
Service Point Person (SPP). It will take
place when the customer first calls for service or upon
receipt of a pump in the shop for repair. This persons
job is to document customer expectations regarding the
work that is to be performed. Questions to ask and document
include: Why is the equipment in for Service? When does
the customer need it back? Are there any customer warranty
expectations? What are the application details? For chemical
pumps, do we have an MSDS for the liquid handled?
Once these questions are answered, if the pump is not already in the shop,
the SPP schedules the pump for pickup, assigns an internal job number, schedules
the inspection and enters the job on the computer.
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Step 2 - Pickup or Receipt
If pickup is required, the pump is picked
up in a time frame that is within the expectations of
the customer. Consideration is given to any special arrangements
that may be required. The SPP has determined if there
is any removal work to be done or if it is merely a pickup.
Particular attention is paid to any special rigging or
lifting requirements based on the size and the weight
of the equipment to be picked up. The time and date of
the pickup are firmed up with the customer to avoid any
misunderstandings. Upon pickup, the customer will sign
the appropriate paperwork.
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Step 3 - Inspection
Within
(3) days of physical receipt of the pump, a certified
shop technician will review the
documentation in the file, take digital "before" pictures
of the pump and perform the inspection using an approved
inspection worksheet. The pump will then be tagged, protected
as required and stored in an organized area by job number.
Where multiple pumps on the same purchase order are being
repaired, these pumps will be stored separately, tagged
separately and recorded by serial number.
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Step 4 - Quotation
Within (2) days of the Inspection Report,
a repair estimate will be prepared. A typed quotation
will be generated and sent to the customer. The quotation
will clearly define the scope of supply, specifying lead
time and sell price. A copy of the quotation will be
forwarded to Outside Sales.
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Step 5 - Quotation Followup
Outside Sales will be responsible to follow
up open quotations. After 45 days, a prompt will be given
to the Outside Sales person by the Service Department
to obtain resolution. These prompts will be given again
at 90 and 120 days. If, after 150 days, the status of
the job is still unresolved, a written request will be
sent to the customer requesting authorization to proceed
with the repair, scrap the equipment or return it un-repaired.
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Step 6 - Order Process
Once an order to proceed with the repair
is received, material will be ordered within (3) working
days. The Order Process Group will perform automatic
expediting on behalf of the customer to assure that delivery
meets customer requirements. Delivery information will
be forwarded by the SPP to the customer as required.
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Step 7 - Order Closure
Once
material is received, within (3) working days, assembly
of the repair will begin. Once the work
is completed, the equipment will be tagged with a CES
organization tag or label for future identification.
The work completed will be inspected by a second party
and digital "after" pictures will be taken.
The customer will be contacted to advise them of shipment
or delivery schedule. A complete software package will
be furnished as required, and may include Spare Parts
Lists, Maintenance and Operating Manual, Performance
Curves and/or Catalog Sections.
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Step 8 - Customer Followup
Within two weeks of shipping the repair,
a Customer Satisfaction Survey will be taken either by
means of a brief phone call or mail in follow up form.
A database log will be created to isolate areas where
improvement is required for future corrective action.
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